Common data center design challenges

Common data center design challenges

Ben Cass

Whether you’re building a new facility from the ground up or upgrading an existing data center, understanding these challenges will help you create an efficient, future-proofed, and safe data center.

Let’s look at some of these challenges in more detail so you know what mistakes to avoid when designing or redesigning your data center.

Choosing the correct PPE for your data center

Choosing the correct PPE for your data center

Ben Cass

Think personal protective equipment (PPE) isn’t needed when working in a data center? Well, you’d be wrong. PPE is often neglected in IT-related workplaces like data centers. Yet, due to the sheer amount of electrical equipment in place, using PPE can be lifesaving when working in a data center.

Data centers are highly energized facilities. As demands on data center infrastructure increase, so does the amount of electrical energy running through the facility. The average hyperscale data center consumes 20–50 megawatts (MW) each year. That’s enough to power up to 37,500 homes!

Data center electrical safety: Key legal responsibilities in the US and UK explained

Data center electrical safety: Key legal responsibilities in the US and UK explained

Ben Cass
Data centers are the backbones of countless businesses around the world. These data centers store and manage vast amounts of critical information companies rely on to operate. They are responsible for so much data, the importance of these facilities cannot be overstated, and neither can the risks associated with their potential failure.
Our recommended best practices for data center electrical safety

Our recommended best practices for data center electrical safety

Ben Cass

Electrical safety isn’t something to take lightly. Data centers house hundreds, if not thousands, of high-voltage, complex electrical systems. So, if there’s one place where you want to take electrical safety seriously, it’s in your data center.

Given the high-energy nature of data centers, electrical accidents such as arc flash or electrocution are real dangers. 17% of occupational fatalities caused by exposure to harmful substances or environments in 2022 were due to electricity exposure...
Understanding arc flash risks in data centers

Understanding arc flash risks in data centers

Ben Cass
Recognize common causes of arc flash in data centers and learn how to minimize these arc flash risks to improve electrical safety within your data center.
Title: Arc Flash Hazard Categories, overlaid on an image of sparking electrics

Arc Flash Hazard Categories

Dan White

Arc flash incidents pose significant risks, with the potential for sudden and intense releases of energy. The various arc flash hazard categories provide a structured framework for assessing the potential severity of such events. These categories, often expressed in terms of cal/cm² (calories per square centimetre), help quantify the thermal energy exposure at specific working distances from the arc flash source.

Background image showing arc flash ppe clothing engulfed in flames while being tested. Overlaid with the caption 'Comparing Two Test Methods - IEEE 1584 v DGUV-I 203-00

IEEE 1584 v DGUV-I 203-077

Dan White
Arc flash incidents pose serious risks to workers in various industries, making it crucial to accurately assess and select appropriate personal protective clothing and equipment (PPE). Two widely recognised methods for calculating the predicted incident energy and arc flash boundary as part of an arc flash study are IEEE 1584 and DGUV-I 203-077. Keep reading as we provide an in-depth comparison of these two arc flash assessment methods, highlighting their key differences and applications.
A person wearing an Arch Flash Suit overlaid with the caption - When are Arc Flash Suits Required?

When are Arc Flash Suits Required?

Dan White

Arc Flash suits are used in situations where electrical systems pose a risk of releasing intense energy through an arc flash event. Commonly utilised by professionals in the electrical, utility, and industrial sectors, arc flash suits are offer multiple levels of protection categorised according to their ability to shield against thermal energy, flames, and other hazardous elements.

In this article, we will explore the attributes of arc flash suits, their applications, intended users, and the distinct categories of protection they provide, highlighting the paramount importance of these suits in ensuring worker safety and mitigating potential workplace hazards.
A man in an industrial setting wearing a hi-vis yellow overall and white hard hat is looking down at a floor panel where electrical machinery is located. The image is overlaid with the text ELIM & ATPV in Arc Flash Testing

ELIM & ATPV in Arc Flash Testing

Ben Cass

ELIM, which stands for " Energy Limit Value," is a term used in the context of arc flash testing and electrical safety. It represents a conservative approach to determining the protective capabilities of materials and clothing against the hazards of an arc flash event. An arc flash is a sudden release of electrical energy through the air, which can result in intense heat, light, sound, and pressure, potentially causing severe injuries or even fatalities.

A diagram explaining the layout of an arc flash boundary, showing the boundary, the limited approach boundary and restricted approach boundary.

Understanding Arc Flash Boundaries

Dan White

Also known as a flash protection boundary, an arc flash boundary specifies the minimum safe distance from exposed energised conductors or circuit parts that have the potential for an arc flash event. It is important to take the proper steps to ensure worker safety before taking any measurements, especially on energised equipment. Workers should know exactly where the arc flash boundary is and keep this safety measure in mind at all times. 

A Strata Trouser with an overlay that reads 'Understanding Arc Thermal Performance Value (ATPV)'

Understanding Arc Thermal Performance Value (ATPV)

Ben Cass

Arc thermal performance value (ATPV) is a measurement of a material’s ability to protect a person from a burn due to exposure to incident energy resulting from an arc flash explosion.

The ATPV of a material refers to the amount of incident energy that is necessary for there to be a 50% probability for the onset of a second-degree burn for a person wearing that material when exposed to an arc flash explosion.

Skanwear goes global with one of the world’s largest datacenter providers

Skanwear goes global with one of the world’s largest datacenter providers

Ben Cass

Skanwear, a leading provider of ARC Flash and Flame-Resistant Clothing and Personal Protective Equipment (PPE), has announced its latest achievement in partnership with an industry-leading datacenter company.

Skanwear have successfully provided a Global Rollout of ARC Flash and Flame-Resistant Clothing and PPE, using inhouse brand STRATA Protection out to sites in Europe, Americas, Middle East and Asia regions, catering to over 2,000 employees globally.

Skanwear secures another multi-year NEW contract with Global Power Technology Leader

Skanwear secures another multi-year NEW contract with Global Power Technology Leader

Ben Cass
Skanwear has secured a multi-year framework contract with an industry-leading power-generating company that specialises in diesel, alternative fuel engines, and generators, as well as related components and technology. Skanwear’s primary aim is to provide engineers with electrical safety and drive electrical safety throughout the entire organisation.
SKANWEAR® secure NEW multi-year contract with ABB

SKANWEAR® secure NEW multi-year contract with ABB

Ben Cass

Skanwear has secured a long term multi-year contract with ABB, to provide a consistent and standardised global solution to PPE Compliance, Protection and Brand Image.

This means every engineer across the 82 countries supplied is legally compliant within the country the engineer works, they have the physical protection they need for both male and female engineers to work comfortably in different climates and last but not least they represent the image of ONE global team.

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#INWED Inventor or Innovator: Era Shah

Women in EngineeringBen Cass

Happy #INWED!

For this interview we contacted Era Shah, a CEng MICE, WES Top 50 2021, and chartered civil engineer with experience in complex high-profile rail projects. For those in the UK, have you rode the new Elizabeth Line yet? Era here supported the development!

In celebration of International Women in Engineering #ImagineTheFuture we wanted to interview inspiring senior women that are trail blazing in our industry with a plan to discuss their innovations and projects to inspire younger female engineers/apprentices of this generation, celebrate their achievements and promote overall inclusivity.

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#INWED Inventor or Innovator: Debbie Janson

Women in EngineeringBen Cass

In celebration of International Women in Engineering #ImagineTheFuture we wanted to interview inspiring senior women that are trail blazing in our industry with a plan to discuss their innovations and projects to inspire younger female engineers/apprentices of this generation, celebrate their achievements and promote overall inclusivity.

For this interview we contacted Debbie Janson, CEng, MIMechE, WES Top 50 2021, Senior Lecturer and Research Engineer with a focus on womens PPE and footwear.

Arc Flash Warning Labels

Arc Flash Warning Labels

Ben Cass
Also sometimes referred to as electrical equipment hazard labels or arc flash stickers, arc flash warning labels provide workers with important information relating to voltages or about the potential of an electrical explosion occurring.

These labels give an indication as to the level of PPE and arc flash clothing that needs to be worn in order to stay safe whilst working on or near a particular piece of equipment.
Arc Flash Jacket and Trousers Worn by a Man

What are Arc Flash Clothes made of?

Dan White

There are currently three different types of Arc rated flame resistant (FR) fabrics available on the market - treated inherently FR fabrics, inherently FR fabrics, and treated non-inherently FR fabrics. This is what the majority of protective arc flash clothes are made of.

Our commitment to 100% Inherent fabrics

Our commitment to 100% Inherent fabrics

Ben Cass

Unlike those fabrics that have been specially treated, inherent fabrics do not have to undergo any type of process in order to make them flame resistant and are instead composed of fibres that are already innately flame resistant. 

These properties cannot be diminished through use or laundering, meaning that the product will remain effective and wearable for as long as the user requires it.

Arc Flash Clothing Test

How is Arc Flash Clothing Rated?

Ben Cass

Across many different industries personal protective equipment (PPE) is considered to be the last line of defense, and the difference between a near miss and serious, even fatal, injury. Depending on the situation, employers are required to provide their workers with a minimum level of PPE to ensure they remain safe at all times. 

In order to make sure that the right type of PPE is issued to staff, it is important to understand the different Arc Flash PPE categories and the clothing requirements for each one of them.

Understanding Arc Flash PPE Layering

Understand Arc Flash PPE Layering

Dan White

By combining two or more Arc Flash garments into a layered system, it works to achieve a higher level of protection, performance, and comfort for the wearer. Additionally, layering up PPE can also greatly increase the total Arc Thermal Protective Value (ATPV) to a level greater than the sum of the individual garments.

How Often Should I Replace my Arc Flash PPE?

How often should I replace my Arc Flash PPE?

Dan White
Where an item of PPE becomes damaged or begins to show significant signs of wear, it should be removed from service immediately and either repaired or replaced. Regularly inspecting the PPE for signs of damage, such as rips, tears and snags, helps to ensure workers stay safe and eliminates any potential entry points in the event of an Arc Flash.
The Correct Way To Wear Arc Flash PPE

The correct way to wear your Arc Flash PPE

Dan White

Some engineers may think that as long as they’re wearing the correct level of arc-rated PPE, they are protected from being injured in the event of an Arc Flash occurring, but that is not always true. How a worker wears their PPE and what it’s worn with can affect the integrity of it dramatically.

The Innovative Way To Protect Workers From Electrical Risk

The Innovative Way To Protect Workers From Electrical Risk

Ben Cass

Thousands of workers across the globe suffer electrical contact injuries each year, with millions more exposed to this danger on a daily basis. These incidents cost millions in insurance pay-outs and even more in lost operations. As it currently stands, there are no always-on, connected, ambient devices that detect electricity. Instead, workers have to follow lockout procedures and rely on processes to de-energize. However...

Why The Unisex Approach To PPE Doesn’t Work

Why The Unisex Approach To PPE Doesn’t Work

Ben Cass
Despite more women than ever joining the construction and energy industries, it still remains that 71% of PPE is designed for men to wear / use. Because of this, fewer than 10% of women working in the energy sector and just 17% in construction wear / use PPE that was specifically designed for the female body.
Electrical Safety Worked on the Stairs of a Wind Turbine

Electrical Safety in Wind Turbines

Ben Cass

Safety in and around a Wind Turbine Generator is exacerbated for the following reasons: 

  • The remoteness of most turbines to medical facilities means that any accident that may require hospitalisation can quickly turn catastrophic due to the time taken from the time of accident/injury to the time of receiving professional medical assistance.
  • The confined space. Within most wind turbines, the electro-mechanical parts of a wind turbine generator are typically in very confined spaces, further compounded by multiple people being in an area at one time and exit routes often tricky to negotiate. In the event of any incident, the path of escape/exit is not straight forward.
Arc Flash Risk in Electric Metering

The Arc Flash Risk in Electric Metering

Ben Cass

There are millions of electricity meters across each country around the world. The quality of these meters vary from very modern installations to very old assets which are deteriorating.

One important fact:  there are certain activities undertaken by a meter operator that can only be conducted ‘live and it’s important if you are responsible for people working with electricity and gas meters for that matter of the inherent arc flash risks.

Mental Health Awareness Month: The unspoken effects of an Arc Flash

Mental Health Awareness Month: The unspoken effects of an Arc Flash

Ben Cass

Anyone who has worked within the electrical services industry will be well aware of the physical dangers of an arc flash incident – around 40% are fatal. However, very few of these same workers are aware that a consequence of experiencing an electrical explosion is post-traumatic stress and even depression / anxiety.

Featured in this is a list of charities and support groups who focus on supplying engineers and construction workers with the advice, training and more. 

BREXIT Impact on UK PPE Compliance

BREXIT Impact on UK PPE Compliance

Ben Cass

We have compiled this Expert Advice Sheet to provide those purchasing PPE with the information that they will need now that the UK has left the EU and the transition period finished on December 31st, 2020.

We guide you through changes in Regulations, the standards, and assessment bodies and provide an overview of the introduction of the new UKCA marking.